Luoyang Yujie Industry&Trade Co., Ltd is one of the most experienced manufacturers and suppliers of forging steel segment sprocket in China. Please feel free to buy cheap forging steel segment sprocket for sale here from our factory. All customized products are with high quality and competitive price.
forging steel segment sprocket
Products Description
A segment sprocket is a type of sprocket used in heavy machinery and industrial applications. It consists of a large, circular plate with teeth around its outer circumference, which mesh with the chain that drives the machinery.
Unlike a traditional sprocket, which is typically a single piece that is mounted onto a shaft or hub, a segment sprocket is made up of several segments that are bolted or welded together to form a complete circle. This allows for easy replacement of individual segments if they become worn or damaged, without having to replace the entire sprocket.
Segment sprockets are commonly used in applications such as excavators, bulldozers, and other heavy equipment, where they provide the necessary power to move and operate the machinery. They are typically made from high-strength materials such as steel, and are designed to withstand the heavy loads and stresses that are encountered in these types of applications.
Machinery Processing of segment sprocket
★Design: The sprocket is designed using computer-aided design (CAD) software, taking into account the required dimensions, tooth profile, material, and other specifications.
★Material selection: The material for the sprocket is chosen based on its strength, wear resistance, and other properties. Common materials used for segment sprockets include cast iron, steel, and hardened alloys.
★Casting or forging: The sprocket can be cast or forged, depending on the material and design. Casting involves pouring molten metal into a mold and allowing it to solidify, while forging involves shaping heated metal by hammering or pressing it.
★Machining: The sprocket is machined to its final shape and dimensions using computer numerical control (CNC) machines. The teeth are cut using specialized cutting tools, and the bolt holes and lubrication holes are drilled or milled.
★Heat treatment: The sprocket teeth may undergo heat treatment to increase their hardness and wear resistance. This can involve heating the teeth to a specific temperature and then quenching them in oil or water to rapidly cool them.
★Quality control: The finished sprocket is inspected for dimensional accuracy, tooth profile, and other quality criteria. Non-destructive testing techniques such as X-ray or ultrasonic testing may be used to detect defects or cracks in the material.
★Assembly: The sprocket is assembled onto the machinery's final drive using bolts and nuts, and lubrication is applied to the teeth to reduce friction and wear during operation.
Application of segement sprocket
Segment sprockets are primarily used in heavy machinery, such as excavators, bulldozers, and other construction equipment, that use track systems for movement. They are used to drive and guide the track chain, providing traction and stability for the heavy equipment. Some of the specific applications of segment sprockets include:
Excavators: Segment sprockets are used on excavators to drive the tracks and provide stability for the machine while digging, trenching, or other excavation work.
Bulldozers: Bulldozers use segment sprockets to drive the tracks and provide traction for the blade, allowing the machine to push and move large amounts of earth or other materials.
Forestry equipment: Segment sprockets are used on forestry equipment, such as skidders and feller bunchers, to drive the tracks and provide stability while harvesting trees.
Mining equipment: Mining equipment, such as loaders and haul trucks, use segment sprockets to drive the tracks and provide stability while moving large amounts of material in underground or surface mines.
Agricultural equipment: Some agricultural equipment, such as combines and harvesters, use segment sprockets to drive the tracks and provide stability while harvesting crops or working in rough terrain.
SUMMARY
Overall, segment sprockets are critical components in heavy machinery that use track systems for movement, providing the necessary power and stability to ensure efficient and safe operation.
About us
Luoyang Yujie Industry &Trade Co.Ltd located in Luoyang City, one of the main heavy industrial bases in China. We specialize in the production of nonstandard machinery parts. For the nonstandard machine parts, we can produce gears, shafts, sprockets, molds, rollers, pulley, mining machine parts, etc as per customer drawing and requirements.
Contact us
Do you have any specific questions about the design and manufacture segment sprocket or sprocket? Contact Yogie!Our sales engineers will work with you from start to finish to ensure that your project is completed to your requirements.
tel: +86-379-65163600
phone: +86-15036387078
envelope: sales@yujieindustry.com
fax:+86-379-65163600
address:No.9, Sanxi Road, Jianxi Industrial Park, Luoyang City, Henan, China 471003
whatsapp: 8615036387078
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