Luoyang Yujie Industry&Trade Co., Ltd is one of the most experienced manufacturers and suppliers of large size 6m non-standard internal ring gear in China. Please feel free to buy cheap large size 6m non-standard internal ring gear for sale here from our factory. All customized products are with high quality and competitive price.
Large Size 6M Non-standard internal Ring Gear
Products Description
An internal ring gear is a gear with teeth cut on the inside circumference of a circular disk. It is typically used as part of a planetary gear system, where it meshes with one or more planet gears and a sun gear to transmit torque and rotation between shafts.The internal ring gear may be made from a variety of materials, including steel, aluminum, or other metals or alloys, and may be designed to handle high loads and stresses.
Products Description
machinery processing
Gear blank processing
Rough processing: The forged gear ring blank needs to be rough processed, including turning the outer circle, inner hole, end face, etc., to provide appropriate reference and allowance for subsequent tooth shape processing and heat treatment processes. Rough processing can remove most of the allowance and improve processing efficiency.
Finishing: The inner hole, outer circle and end face of the gear ring are finished to ensure the dimensional accuracy and surface roughness of these parts, and provide accurate positioning reference for tooth shape processing. Finishing usually uses grinding and other processes.
Tooth shape processing
Gear shaping: It is one of the commonly used methods in the processing of internal gear rings. The gear shaping cutter is used for processing on the gear shaping machine. Through the up and down reciprocating motion and circular feed motion of the gear shaping cutter, the tooth shape of the internal teeth is gradually cut out, and the internal teeth with high precision and good tooth shape can be processed.
Tooth pulling: For some internal gear rings with large batches and high precision requirements, tooth pulling can be used. Tooth pulling is an efficient tooth profile processing method. Through the broaching tool on the broaching machine, the tooth profile processing of the internal teeth can be completed in one broaching process. The production efficiency is high, but the broaching tool cost is high.
Heat treatment
Quenching: After the tooth profile processing is completed, heat treatment such as quenching is usually required, which can improve the hardness and wear resistance of the tooth surface, enhance the bearing capacity and service life of the gear ring. Different quenching methods can be selected according to different materials and usage requirements, such as induction quenching, carburizing quenching, etc.
Tempering: After quenching, tempering treatment is generally required to eliminate quenching stress, stabilize the structure and size, and improve the toughness of the gear ring. According to the specific requirements of the gear ring, the tempering temperature and time are determined.
Tooth surface finishing
Gear grinding: For internal gear rings with high precision requirements, gear grinding is required after heat treatment, which can correct tooth profile errors, improve the precision and surface quality of the tooth surface, and further improve the transmission performance and load-bearing capacity of the gear ring. Gear grinding can be performed by forming grinding or generating grinding.
Gear honing: Gear honing is a finishing method used to improve the quality of the tooth surface and reduce the roughness of the tooth surface. The relative movement between the honing wheel and the tooth surface is used to perform micro-cutting and polishing on the tooth surface, which can improve the smoothness of the tooth surface, reduce noise, and improve transmission efficiency.
Surface treatment
Nitriding: Through nitriding treatment, a nitrided layer with high hardness and good wear resistance is formed on the surface of the gear ring, which can improve the wear resistance, corrosion resistance and bonding resistance of the tooth surface. It can be divided into gas nitriding, ion nitriding and other methods.
Hard chrome plating: Hard chrome plating can form a hard and smooth chrome layer on the surface of the gear ring, which can improve the hardness and smoothness of the tooth surface, enhance the wear resistance and corrosion resistance of the gear ring, and also improve the appearance quality of the gear ring.
Application
Internal ring gears are commonly used in automotive transmissions, industrial machinery, and other applications where efficient torque transmission and speed reduction or amplification are required. They are often designed to be compact and lightweight, and may be customized to meet specific application requirements.
About us
Luoyang Yujie Industry &Trade Co.Ltd located in Luoyang City, one of the main heavy industrial bases in China. We specialize in the production of bearings, nonstandard machinery parts, machine tools. For the bearings, we can offer cross roller bearing, slewing bearing, YRT bearing, thin section bearing, ball screw bearing, deep groove ball bearing, etc. For the nonstandard machine parts, we can produce gears, shafts, sprockets, molds, rollers, pulley, mining machine parts, etc as per customer drawing and requirements. For the machine tools, we offer CNC vertical machine center, CNC horizontal lathe, CNC gantry boring and milling machine, CNC floor type boring, and milling machine.
Primary Competitive Advantages
• Professional Gear Manufacturer
• Experience in Cooperate with Fortune 500 Companies
• Professional Engineering Capability
• Stable Quality
• Reasonable Price
• Small Orders Accepted
• Continuous Improvements
• High Product Performance
• Prompt Delivery
• Professional Service
FAQ
Q: Are you trader or factory?
Q: What kind of service can you provide?
Q: Will weld inspection and paint thickness inspection be performed?
A: Yes. We also support third-party testing.
Contact us
If you have any interests, feel free to contact us and we warmly welcome customers and friends visit us.
Luoyang Yujie Industry & Trade Co., Ltd.
Tel: +86-379-65163600
Mobile: +86-15036387078
Email:sales@yujieindustry.com
ADD: No.9 Jingjin North Rd, Luoxin Development Zone, Xin'an County, Luoyang City, Henan Province, CN 471003
Website:https://www.yogiemachinery.com
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