Mineral Powder Ball Press Machine

Mineral Powder Ball Press Machine

 

 

 

 

Model	Roller dia.	Roller width	Total pressure	Max. line specific pressure	Main motor power	Capacity	Weight
	(mm)	(mm)	(t)	(t/cm)	(kw)	(t/h)	(t)
GY520-150	520	196	150	8	55	2.2-3.5	13.7
GY650-220	650	205	220	11	90	4-6.5	19.2
GY750-200	750	320	200	6	110	7--10	24.5
GY750-300	750	280	300	11	185	6-8.5	34
GY800-380	800	350	380	11	200	8--10	39.3
GY1000-350	1000	460	350	8	250	10--15	50
GY1000-450	1000	500	450	9	280	14--17	58.5
GY1000-500	1000	500	500	10	315	15-20	58.5
GY1000-500	1000	900	450	5	280	25-30	63
GY1000-540	1000	900	540	6	185×2	30-35	59.3
GY1200-800	1200	900	800	8	280×2	40	110
GY1400-1000	1400	1000	1000	10	355×2	50	156

 

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High-pressure and adjustable pressing: The machine applies high pressure to the powdery material, ensuring efficient compaction into briquettes. The pressure can be adjusted according to the specific requirements of different materials.

 

Wide range of applicable materials: The ball press machine can process various powdery materials, including mineral powder, coal powder, iron powder, coke powder, and more. This versatility allows for the utilization and recycling of a wide range of waste materials.

 

Uniform briquette shape and size: The machine produces briquettes with a consistent shape and size, ensuring uniformity and ease of use. The briquettes are typically in the form of round or pillow-shaped balls.

 

Energy-saving and environmental-friendly: By converting powdery materials into compact briquettes, the machine promotes energy conservation and reduces environmental pollution. The briquettes have a higher density, which results in improved combustion efficiency and reduced emissions when used as fuel.

 

Simple operation and maintenance: The ball press machine is designed for easy operation and maintenance. It often features a user-friendly control system and requires minimal manual intervention. Routine maintenance tasks such as lubrication and cleaning are relatively straightforward.

 

High production efficiency: The machine is capable of producing a large number of briquettes in a short period. This high production efficiency makes it suitable for industrial-scale applications and ensures a steady supply of briquettes.

 

Versatile applications: The briquettes produced by the Mineral Powder Ball Press Machine have diverse applications. They can be used as fuel in boilers, furnaces, and heating systems, reducing the reliance on traditional fossil fuels. They are also utilized in various industries for smelting, chemical reactions, and as additives in the production process.

Overall, the Mineral Powder Ball Press Machine offers a reliable and efficient solution for converting powdery materials into briquettes, promoting resource utilization, and contributing to environmental sustainability.

 

 

Hopper: The hopper is a container or reservoir that holds the powdered material to be processed. It allows for controlled feeding of the material into the machine.

 

Feeder: The feeder is responsible for delivering the powdered material from the hopper to the compression chamber of the machine. It ensures a consistent and controlled flow of material to achieve uniform briquette formation.

 

Compression Chamber: The compression chamber is where the compaction and briquette formation process takes place. It houses the molds or dies used to shape the material into balls. The chamber is designed to withstand the pressure applied during operation.

 

Molds or Dies: The molds or dies are crucial parts of the ball press machine as they determine the shape and size of the briquettes produced. They are typically made of durable materials, such as steel, and can be customized to produce briquettes of various sizes and shapes, such as spherical or oval.

 

Rollers or Rotating Mechanism: Ball press machines employ rollers or a rotating mechanism to apply pressure and roll the material into balls. These components ensure proper compaction and shaping of the briquettes.

 

Hydraulic System: In some ball press machines, a hydraulic system is used to generate and control the pressure applied to the material. It consists of hydraulic cylinders, pumps, valves, and hoses that work together to provide the required force for compaction.

 

Electrical Control Panel: The electrical control panel contains switches, buttons, and controls to operate and control the ball press machine. It allows the operator to adjust parameters such as pressure, speed, and feeding rate for optimal performance.

 

Cooling System: In certain cases, ball press machines may have a cooling system in place to prevent overheating during operation. This system may include fans, heat exchangers, or cooling coils to maintain optimal operating temperatures.

These are the main components that play a crucial role in the functioning of a ball press machine. However, it's important to note that the specific design and configuration of the machine may vary, and additional parts or systems may be present depending on the particular machine model and application.

 

 

The general working principle of a ball press machine involves several components and steps:

 

Feeding: The machine has a hopper or container where the raw material is placed. This can be powdered or granular material such as coal dust, charcoal fines, carbon black, mineral powder, or metal powder.

 

Preparing the mixture: If necessary, the raw material may be mixed with binders or additives to enhance the briquette's strength or improve its combustion properties. Binders can be substances like starch, clay, or other chemicals that help in holding the particles together.

 

Compression: The material is fed into the pressing chamber of the ball press machine. Inside the chamber, there is a rotating screw or a piston that applies high pressure to the material. As the screw or piston rotates, it forces the material through a conical or cylindrical die.

 

Forming the briquette: The high pressure and the shaping die compress the material, causing it to form a compacted briquette. The die determines the shape and size of the briquette, which can be cylindrical, oval, square, or other custom shapes. The briquette is pushed out of the die and is typically cut into uniform lengths.

 

Cooling and drying: The newly formed briquettes may still be hot and require cooling to solidify. They are often passed through a cooling system or left to cool naturally. In some cases, the briquettes may also undergo a drying process to reduce moisture content and increase their stability.

 

 

Metallurgical industry: The machine is widely used in the metallurgical industry to create briquettes from various metal powders and waste materials. These briquettes can be utilized as a replacement for costly or difficult-to-handle raw materials in steelmaking, foundries, and other metal processing operations.

 

Refractory materials: Mineral powder briquettes can be used as refractory materials, providing an excellent heat-resistant and insulating property. They find application in lining furnaces, kilns, and other high-temperature industrial processes.

 

Chemical industry: In the chemical industry, briquettes produced from mineral powders can be used as chemical catalysts or carriers, enabling easier handling and transportation of these materials.

 

Energy generation: Mineral powder briquettes can be utilized as fuel for boilers and other industrial heating applications, serving as a sustainable and cost-effective energy source.

 

Environmental protection: By compressing and briquetting mineral powders, the machine helps in reducing waste and minimizing environmental pollution. It enables the recycling and reutilization of various mineral and metal by-products.

 

Agriculture: In some cases, mineral powder briquettes are used as soil amendments to improve soil fertility and crop productivity. For example, lime briquettes can be used to neutralize acidic soils.

 

Construction materials: Briquettes made from certain mineral powders can serve as construction materials, such as in wall panels, flooring, or as additives in cement production.

 

Foundry operations: The briquettes can be used in foundries as a means to improve the handling and utilization of fine iron ore, steel mill residues, and other metallic dust and fines.

 

Waste recycling: Mineral powder ball press machines can also be employed to compact and briquette waste materials, making it easier to store, transport, and utilize the waste in various applications.

 

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Overall, a Mineral Powder Ball Press Machine plays a crucial role in various industries and processes by converting loose, dusty, or difficult-to-handle materials into compact, transportable, and value-added briquettes. This enhances efficiency, reduces waste, and contributes to sustainable practices in industries that deal with mineral powders and other fine materials.

 

 

Do you have any specific questions about the design or manufacture of Mineral Powder Ball Press Machine or briquetting machine ?Contact Yogie! Our sales engineers will work with you from start to finish to ensure that your project is completed to your requirements.

 

tel: +86-379-65163600

phone: +86-15036387078

envelope: sales@yujieindustry.com

fax:+86-379-65163600

address:No.9, Sanxi Road, Jianxi Industrial Park, Luoyang City, Henan, China 471003

whatsapp: 8615036387078

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