Luoyang Yujie Industry&Trade Co., Ltd is one of the most experienced manufacturers and suppliers of forged kiln tyre in China. Please feel free to buy cheap forged kiln tyre for sale here from our factory. All customized products are with high quality and competitive price.
Products Description
kiln tyre
A kiln tyre of the rotary kiln is also called the roller. Its function is to transfer the whole weight of the cylinder (including the weight of refractory bricks, internal devices and materials, etc.) to the supporting roller, and make the cylinder rotate smoothly on the supporting roller. Therefore, the wheel belt should have sufficient strength and durability. At the same time, the wheel belt is also a part to strengthen the radial rigidity of the cylinder, and should have sufficient rigidity.
Features of rotary kiln tyre
Steel and other high-temperature resistant materials are used to avoid deformation or strength loss at high temperatures; the outer surface is precisely machined into a cylindrical shape to reduce wear on the roller bracket, and the tire bead profile can be straight, tapered or complex to adapt to material flow according to the needs of the kiln and the material.
Advantages of rotary kiln tyre
1. High strength, excellent wear resistance
Shanghai Special Metal uses ZG45 and ZG42CrMo to cast rotary kiln tyre to ensure high strength and excellent toughness, which is good for supporting
2. Adopting double medium quenching process while casting tyre to enhance the flexibility
Shanghai Special Metal adopts advanced double medium quenching process and forges equally each part, which enhance the hardness and toughness to get high wear resistance to adapt all kinds of bad working conditions
3. Type has a simply structure. It is convenient to manufacture and to do routine maintenance
Machinery processing
1. Wooden pattern Production
2. Molding
3. Pouring
4. First cleaning
5. Heat treatment – grinding (inspection)
6. Rough machining (inspection)-finishing machining (inspection)
7. Packing-delivering
Test
First, inspect the tyre's appearance, focusing on the contact areas and welds, to check for defects such as cracks, wear, and spalling.
Second, measure the geometric dimensions, including diameter, roundness, and width, and compare them to the design values to determine any deformation.
Third, monitor the operating temperature with an infrared thermometer. Any abnormal increase requires investigation for lubrication or contact issues.
Finally, use a dial indicator to assess radial runout and play. If any deviations are present, adjust the rollers to maintain stability.
The functions
The kiln tire is a key component in the operation of the rotary kiln. Its cylindrical ring shape supports the kiln shell, transferring its weight and evenly distributing the load to prevent excessive stress on the shell. It also ensures the kiln body rotates smoothly and in alignment, protecting the refractory lining. It provides a support surface for the thrust rollers, controlling axial movement, dissipating heat and reducing thermal stress on the shell, and facilitating maintenance and replacement.
FAQ
Q: Are you trader or factory?
Q: What kind of service can you provide?
Q: Will weld inspection and paint thickness inspection be performed?
A: Yes. We also support third-party testing.
Contact us
Do you have any specific questions about the rotary kiln Tyre ? Contact Yogie! Our sales engineers will work with you from start to finish to ensure that your project is completed to your requirements.
tel: +86-379-65163600
phone: +86-15036387078
envelope: sales@yujieindustry.com
fax:+86-379-65163600
address:No.9, Sanxi Road, Jianxi Industrial Park, Luoyang City, Henan, China 471003
whatsapp: 8615036387078
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