The tyre, also known as the rolling ring, is one of the main components of the rotary kiln equipment. The role of the wheel belt is to transfer all the gravity of the cylinder (including the gravity of refractory bricks, internal devices and materials) to the supporting wheel, and to enable the cylinder to rotate smoothly on the supporting wheel.
Main material: ZG45, ZG42CrMo
Weight: 5~75 T
Applicable equipment: rotary kiln
The tire belt must have sufficient strength and durability; at the same time, the tire belt is a part to strengthen the radial rigidity of the cylinder, so it should ensure sufficient rigidity. Luoyang YOGIE can process and produce various types of tires according to the drawings and sizes provided by customers. Customers are welcome to visit and consult!
Tire processing process:
The first step: simulation, modeling
Before pouring, Huazhu CAE software is used to digitally simulate the casting process, process analysis and quality prediction of the product forming process, and continuously optimize the tire casting process. The metallurgical auxiliary equipment is complete and the overall size is well controlled. The water glass sand molding process can prevent the occurrence of hot cracks in the casting. At the same time, the pit shape is adopted, which is not affected by the season and has high production efficiency.
Step 2: Pouring, heat treatment
The qualified raw and auxiliary materials are put into the electric arc furnace for smelting in proportion, and the molten iron is sampled for spectral analysis. After qualified, the casting is carried out according to the principle of "low temperature and quick casting", and the casting time and temperature are recorded.
The third step: polishing, flaw detection
The fourth step: cutting the pouring riser, flashing, etc. Luoyang YOGIE has a professional polishing and finishing team, large-scale shot blasting equipment, which can effectively improve the appearance quality of tires and make their surface finish meet customer requirements, and use flaw detection equipment to conduct non-destructive flaw detection on each tire to ensure internal quality. Strictly prevent any defective products from leaving the factory.
Product advantages
1. The tire has high strength and good durability
The tyre of the rotary kiln produced by Luoyang YOGIE is made of ZG45 and ZG42CrMO, which can ensure the strength and toughness of the tyre, so as to better support it.
2. The tyre adopts dual medium quenching process in the casting process, which has strong adaptability
Luoyang YOGIE's tyre has undergone a dual-medium quenching process, and each part is uniformly forged. It has the characteristics of high quenching hardness and high toughness. This makes the tyre has good wear resistance and can adapt to various harsh working environments.
3. The wheel belt has a simple structure, which is convenient for manufacturing and daily maintenance
Luoyang Yujie Industry &Trade Co.Ltd located in Luoyang City, one of the main heavy industrial bases in China.
We specialize in the production of bearings, nonstandard machinery parts, machine tools. For the bearings, we can offer cross roller bearing, slewing bearing, YRT bearing, thin section bearing, ball screw bearing, deep groove ball bearing, etc. For the nonstandard machine parts, we can produce gears, shafts, sprockets, molds, rollers, pulley, mining machine parts, etc as per customer drawing and requirements. For the machine tools, we offer CNC vertical machine center, CNC horizontal lathe, CNC gantry boring and milling machine, CNC floor type boring, and milling machine.
If you have any interests, feel free to contact us and we warmly welcome customers and friends visit us
Luoyang Yujie Industry & Trade Co., Ltd.
Tel: +86-379-80865527
Fax: +86-379-65136562
Email:sales@yujieindustry.com
ADD: Jianxi Industrial Park, Luoyang City, Henan, China
https://www.yogiemachinery.com/products
Website:https://www.yogiemachinery.com
