Luoyang Yujie Industry&Trade Co., Ltd is one of the most experienced manufacturers and suppliers of rotary kiln parts casting kiln tyre in China. Please feel free to buy cheap rotary kiln parts casting kiln tyre for sale here from our factory. All customized products are with high quality and competitive price.
Rotary Kiln Parts Casting Kiln Tyre
Products Description
A rotary kiln tyre, also known as a rotary kiln riding ring or rotary kiln roller, is a cylindrical component that supports and transfers the weight of the kiln shell to the supporting rollers. It is an integral part of a rotary kiln, which is a large, inclined rotating cylinder used for various processes such as drying, calcination, roasting, or sintering of materials.
Materials
The rotary kiln tyre is usually made of high-quality steel and is mounted around the circumference of the kiln shell. It is designed to withstand the high temperatures and mechanical stresses encountered in the kiln operation. The tyre's shape and dimensions depend on the size and design of the rotary kiln.
Functions
The primary function of the rotary kiln tyre is to provide support to the kiln shell and maintain its circular shape. It also helps to distribute the load evenly across the supporting rollers, allowing the kiln to rotate smoothly. Additionally, the tyre acts as a gear ring and provides a surface for the kiln's drive system to engage and rotate the kiln.
Maintenance and replacement
Over time, the rotary kiln tyre may undergo wear and require maintenance or replacement. This can be due to factors such as uneven loading, thermal expansion, or mechanical stresses. Regular inspections and monitoring of the tyre's condition are essential to ensure safe and efficient kiln operation.
When a rotary kiln tyre needs replacement, it is typically removed from the kiln shell by cutting through the weld joints that hold it in place. A new tyre is then installed and welded back onto the shell. This process requires careful alignment and welding to ensure proper fit and functionality.
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Features:
High strength and good durability
The kiln tyre of rotary kiln with ZG45 and ZG42CrMO materials can guarantee the strength and toughness, so as to support the barrel.
Used advanced double medium quenching process, has strong adaptability
The kiln tyre has high quenching hardness and toughness and uniformity material by double medium quenching. It can be used to all kinds of bad working environment because of good wear resistance.
Simple structure and easy to adjust and repair
Quality control
The fabrication route is governed by the provisions of the implemented Quality System ISO 9001: 2000. The standard documentation ensures the full traceability of every process step:
• Manufacturer test certificates according to DIN EN 10.204 § 3.1 including chemical composition, mechanical properties and non-destructive examination;
• Dimensional check supported with a “as-built“ sketch;
• Record of the heat treatment chart.
Process
1. Wooden pattern Production
2. Molding
3. Pouring
4. First cleaning
5. Heat treatment – grinding (inspection)
6. Rough machining (inspection)-finishing machining (inspection)
7. Packing-delivering
Do you have any specific questions about the Kiln Tyre? Contact Yogie!Our sales engineers will work with you from start to finish to ensure that your project is completed to your requirements.
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