Heavy Duty Cnc Lathe Machine
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Heavy Duty Cnc Lathe Machine

Heavy Duty Cnc Lathe Machine

Heavy duty cnc lathe machines are specialized machine tools for machining large and heavy workpieces, capable of supporting loads ranging from tens to hundreds of tons. They are suitable for manufacturing heavy equipment such as wind power and shipbuilding. Their guideways employ 2 to 4 main guideways to ensure operational stability and rigidity. They can machine lengths from several meters to over twenty meters, with a bed rotation diameter exceeding 1.5 meters and high output torque, enabling efficient completion of high-intensity cutting operations.
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Description

Luoyang Yujie Industry&Trade Co., Ltd is one of the most experienced manufacturers and suppliers of heavy duty cnc lathe machine in China. Please feel free to buy cheap heavy duty cnc lathe machine for sale here from our factory. All customized products are with high quality and competitive price.

 

 

Products Description

 

Heavy duty cnc lathe machines are core machining equipment for the heavy industry sector. They have outstanding load-bearing capacity, with a single machine capable of carrying heavy workpieces weighing 50-200 tons without the need for segmented machining. The guideway configuration is standard with 2 main guideways, with some special models using 3-4 guideways to enhance stability. The machining length range is 8-40 meters, meeting the needs of integral machining of large shaft and cylindrical parts. It features high output torque, enabling efficient machining with large cutting volumes. The rotation diameter is typically over 1.8 meters, and the maximum cutting diameter is designed according to workpiece requirements. It is widely used in shipbuilding, nuclear power, heavy machinery, and other fields.

 

Overall display of heavy duty CNC lathe Machine

 

heavy duty cnc lathe machine 4

heavy duty cnc lathe machines

 

machinery processing

 

heavy duty cnc lathe machine 3

 

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parameters of CK 61250---10000

 

Parameter Category Parameter Name Numerical value
Machining Range Maximum Slewing Diameter on Bed 2500 mm
Maximum Slewing Diameter on Slide 1850–2200 mm
Maximum Workpiece Length 10000 mm
Maximum Workpiece Weight 63 t
Bed Guide rail type Rectangular four-rail system
Guide rail width 2090 mm
Bed material Cast iron, secondary aging
Spindle Spindle motor power 75/144 kW
Spindle speed range 0.5–125 r/min(Stepless)
Center taper 75°
Signage diameter 2200 mm
Signage maximum torque 120 kN·m
Feed Transverse feed range 1–3000 mm/min
Transverse stroke 1000 mm
Longitudinal feed range 1–6000 mm/min
Longitudinal stroke 10000 mm
Tool post Tool post type Frame type / V4
Tool bar cross-section dimensions 80×80 mm
Maximum cutting force per tool post 120 kN
Tailstock Sleeve Diameter/Stroke 560 mm / 200 mm
Sleeve Taper 1:04
Rapid Traverse Speed 2500 mm/min
Drive Tool Post Rapid Traverse Motor 4 kW
Outline Machine Length About 18475 mm
Machine Width/Height 3622 mm / 3250 mm
Machine Weight About 118000 kg
System Standard/Optional Equipment FANUC 0i-TF/Siemens

 

 

main components of heavy duty cnc lathe

 

heavy duty cnc lathe machine 2

 

The core structure of a Heavy duty cnc lathe machine is based on its bed and guideway system. The bed is manufactured using a one-piece casting process, possessing ultra-high rigidity and deformation resistance, capable of bearing extremely heavy workpieces and cutting forces. The rectangular or dovetail guideways on the bed are hardened and ground, working in conjunction with heavy-duty sliding or hydrostatic guideway pairs to ensure high-precision movement of the tool post and slide.

 

Simultaneously, heavy-duty lathes are equipped with a large-diameter spindle box, incorporating a high-power spindle motor and a multi-speed transmission mechanism. The spindle uses heavy-duty bearing assemblies, enabling low-speed, high-torque output to meet the demands of heavy-duty cutting of large shaft and disc-shaped workpieces.

 

The feed and support auxiliary structures of a heavy-duty lathe are crucial for stable machining. The feed system uses large-lead ball screws or hydrostatic screws, paired with heavy-duty servo motors, to drive the slide and tool post to achieve high-precision feed movements. The tool post is mostly a heavy-duty vertical or horizontal turret tool post, capable of mounting multiple large tools to meet complex machining requirements.

 

In addition, the equipment is equipped with a heavy-duty tailstock, which hydraulically clamps the workpiece to improve machining stability; some ultra-heavy-duty lathes are also equipped with auxiliary support components such as a center rest and a follow rest to support ultra-long workpieces, prevent deformation during machining, and ensure machining accuracy.

 

main functions

 

Precision Machining of Multiple Types of Rotating Surfaces

 

Automatically completes machining of basic rotating surfaces such as external cylindrical surfaces, conical surfaces, spherical surfaces, stepped surfaces, and grooves. It also supports high-precision turning of various metric, imperial, module, and diametral pitch threads. Some high-end models, through multi-axis linkage, can achieve integrated machining of complex curved surfaces, inclined cylinders, and other irregular structures.

 

Balancing Heavy Cutting and High-Efficiency Machining

 

Equipped with a high-power spindle motor (mainstream power 18.5-37kW, heavy-duty customized models can reach over 37kW) and a high-torque drive system, it supports powerful roughing with large depths of cut and large feed rates, quickly removing excess material from large forgings and castings. It also features constant surface speed cutting, ensuring uniform surface roughness during finishing, achieving a balance between efficiency and precision.

 

Expanded Composite Machining Capabilities

 

Supports modular optional milling, turning, boring, drilling, and grinding functions. It can be equipped with a powered turret, automatic tool magazine (24-40+ chain/disc tool magazine), boring machine accessories, etc., enabling multi-process machining of parts in a single setup, significantly shortening production preparation cycles and improving machining consistency.

 

Intelligent and Precise Control

 

Standard configuration includes mainstream high-end CNC systems such as Siemens, FANUC, and Heidenhain. Some models feature a conversational programming system, reducing first-piece setup time by 75% and lowering the operational threshold. It possesses intelligent functions such as tool wear monitoring, vibration suppression, and chip breaking detection. Combined with online measurement devices and a closed-loop control system, it can compensate for machining errors in real time, ensuring the stability of batch machining accuracy. It also features a comprehensive cooling and thermal error compensation system, effectively offsetting the effects of thermal deformation caused by prolonged machining.

 

Heavy-duty stable support and automated operation

 

Through components such as high-rigidity chuck, closed center frame, and heavy-duty hydraulic tailstock (maximum thrust can reach over 14700N), it can stably support and drive the rotation of workpieces weighing tens of tons; it supports optional automatic loading and unloading robots, workpiece probes, dustproof and coolant protection devices, etc., to achieve continuous batch production, reduce manual intervention, and improve operational safety.

 

applications

 

Heavy duty cnc lathe machines are mainly used in core fields such as energy, aerospace, rail transportation, shipbuilding, mining machinery, and heavy machinery. They can process key workpieces such as large shafts, discs, and cylinders, including wind turbine main shafts, steam turbine rotors, ship propeller shafts, rolling mill rolls, large generator stator bases, and mining crusher main shafts. They can meet the processing requirements of high precision, large size, and high rigidity, and are key equipment for the equipment manufacturing industry to produce large core components.

 

FAQ

Q: Are you trader or factory?

A: we are factory

Q: What kind of service can you provide?

A: We customize according to drawings, from raw materials to delivery

Q: Will weld inspection and paint thickness inspection be performed?

A: Yes. We also support third-party testing.

Q: Do you support factory inspection?

A: Anytime

Q: Besides manufacturing spare parts for large machinery, what else do you produce?

A: We also manufacture large CNC machine tools and perform equipment upgrades and retrofits.

 

 

 

 

 

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