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Rotary kiln rolling ring (kiln tyre)
Products Description
A rotary kiln rolling ring (klin tyre) is a component of a rotary kiln used in various industrial processes, such as cement manufacturing, mineral processing, and waste incineration. It is a large, circular steel ring with a diameter typically ranging from several meters to over ten meters.
The rolling ring (kiln tyre) is mounted on the rotary kiln shell and rotates on a set of support rollers. As the kiln rotates, the rolling ring provides a smooth and continuous surface for the kiln's tires to roll on, which helps to distribute the weight of the kiln evenly and prevent deformation of the shell.
The rolling ring (kiln tyre)is typically made of high-quality steel and is designed to withstand high temperatures, abrasion, and other harsh operating conditions. It is also designed to be replaceable, as it can wear out over time due to the constant friction and stress of operation.
Products Show
The rotary kiln rolling ring, also known as the rotary kiln riding ring, plays a critical role in the operation of a rotary kiln. It is a large, circular steel ring that is mounted on the kiln shell and supports the entire weight of the kiln, as well as the material being processed inside it. Here are the functions of the rotary kiln rolling ring:
Support: The primary function of the rolling ring is to provide structural support to the rotary kiln. It bears the weight of the kiln and ensures its stability during operation. The rolling ring is designed to withstand the high temperatures, mechanical stresses, and thermal expansion associated with the kiln's operation.
Rotation: The rolling ring is designed to rotate along with the kiln shell. It is mounted on specially designed rollers or tires, which allow the kiln to rotate smoothly. The rotation of the kiln is essential for the movement of the material inside and the proper functioning of the kiln process.
Sealing: The rolling ring helps maintain a proper seal between the kiln shell and the stationary components, such as the kiln hood and inlet/outlet. It helps prevent the escape of gases and materials from the kiln, ensuring that the process operates efficiently and safely.
Alignment: The rolling ring contributes to the alignment of the kiln. Proper alignment is crucial for the kiln's overall performance, as misalignment can lead to uneven wear, excessive vibrations, and other operational issues. The rolling ring helps maintain the correct alignment, which ensures smooth operation and prolongs the life of the kiln.
Wear resistance: The rolling ring is subject to significant wear due to the continuous rotation and contact with the kiln tires. It is typically made from durable materials, such as forged steel or cast alloy, which offer excellent wear resistance. Regular inspection and maintenance of the rolling ring are necessary to identify and address any wear-related issues promptly.
advantages of rotary kiln rolling ring tyre
►Support and Stability: The riding ring serves as a support structure for the rotary kiln and helps distribute the weight of the kiln evenly. It ensures that the kiln remains stable during operation, which is crucial for efficient and safe operation.
►Reduced Friction: The riding ring helps to reduce the friction between the kiln and the supporting rollers. It ensures that the kiln rotates smoothly, which minimizes wear and tear on the kiln and extends its lifespan.
►Improved Heat Transfer: The riding ring helps to transfer heat from the kiln shell to the supporting rollers. This reduces the temperature of the kiln shell, which helps to prevent thermal deformation and prolongs the life of the refractory lining.
►Ease of Maintenance: The riding ring is easy to replace and maintain, which reduces downtime and increases the availability of the kiln. Regular inspection and maintenance of the riding ring can help detect any issues early and prevent more significant problems from occurring.
►Cost-effective: The use of a riding ring in a rotary kiln is cost-effective, as it can help reduce maintenance costs and extend the life of the kiln. The benefits of the riding ring make it a valuable investment for any rotary kiln operation.
Machinery processing of rotary kiln rolling ring tyre
★Inspection: Before any processing begins, the rolling ring (kiln tyre) must be thoroughly inspected to identify any defects or damages. This includes checking for cracks, wear, deformation, and other signs of damage.
★Disassembly: The rolling ring (kiln tyre)is then disassembled from the kiln's shell, which requires specialized tools and equipment.
★Machining: The rolling ring (kiln tyre)is machined using precision tools to ensure it meets the required specifications. This includes turning the ring on a lathe to restore its roundness and surface finish, grinding to remove any surface defects, and milling to create keyways and other features.
★Welding: If any cracks or damages are found, the rolling ring (kiln tyre) may need to be repaired through welding. This involves filling the damaged areas with new metal and welding it to the existing ring.
★Heat treatment: After machining and welding, the rolling ring (kiln tyre)may undergo heat treatment to improve its strength and durability. This typically involves heating the ring to a specific temperature and holding it there for a period of time before allowing it to cool slowly.
★Reassembly: Once the rolling ring (kiln tyre)has been machined and heat treated, it can be reassembled onto the kiln's shell. This requires precise alignment to ensure the ring rotates smoothly and evenly.
★Testing: Finally, the rotary kiln system is tested to ensure the rolling ring is functioning properly and meeting the required performance specifications. This includes checking for any vibration, misalignment, or other issues that could affect the system's efficiency and reliability.
About US
Luoyang Yujie Industry &Trade Co.Ltdlocated in Luoyang City, one of the main heavy industrial bases in China. We specialize in the production of nonstandard machinery parts. For the nonstandard machine parts, we can produce gears, shafts, sprockets, molds, rollers, pulley, mining machine parts, etc as per customer drawing and requirements.
Contact US
Do you have any specific questions about the Rotary kiln rolling ring (kiln tyre) or rotary-kiln-parts ? Contact Yogie!Our sales engineers will work with you from start to finish to ensure that your project is completed to your requirements.
tel: +86-379-65163600
phone: +86-15036387078
envelope: sales@yujieindustry.com
fax:+86-379-65163600
address:No.9, Sanxi Road, Jianxi Industrial Park, Luoyang City, Henan, China 471003
whatsapp: 8615036387078
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