Luoyang Yujie Industry&Trade Co., Ltd is one of the most experienced manufacturers and suppliers of rotary kiln thrust roller in China. Please feel free to buy cheap rotary kiln thrust roller for sale here from our factory. All customized products are with high quality and competitive price.
custom casting steel cement kiln thrust roller
Products Description
The rotary kiln thrust roller is a component in a rotary kiln system that supports the kiln's axial movement and helps maintain its proper alignment. It transfers the load from the kiln shell to the support rollers, which distribute the load to the supporting structures. The thrust roller is crucial for the kiln's stability and smooth operation, especially in high-temperature industrial processes like cement production and other materials processing.
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machinery processing of rotary kiln thrust roller
Material Selection: High-quality materials with excellent mechanical properties, such as forged steel or cast steel, are typically used for thrust rollers due to the heavy loads and high temperatures they endure.
Machining and Fabrication: The process begins with rough machining of the thrust roller. This involves cutting, shaping, and drilling the basic components of the roller. Computer-controlled machining tools like lathes, milling machines, and drilling machines are commonly used.
Heat Treatment: To enhance the mechanical properties of the thrust roller, heat treatment processes like quenching and tempering are often applied. This step improves the roller's hardness, toughness, and overall strength.
Finish Machining: After heat treatment, the thrust roller undergoes precision machining to achieve the final dimensions, tolerances, and surface finish required for proper functioning. This involves turning, grinding, and other precision techniques.
Bearing and Seal Installation: The thrust roller includes bearings and seals to facilitate smooth axial movement while preventing the ingress of contaminants. The bearings are often tapered roller bearings designed to withstand heavy loads and high temperatures.
Alignment and Assembly: The thrust roller is assembled into the rotary kiln system and aligned with the kiln shell and the support rollers. Proper alignment is critical to ensure uniform load distribution and prevent premature wear and misalignment issues.
Lubrication System: A lubrication system is integrated to provide a continuous supply of lubricating oil or grease to the thrust roller bearings. This reduces friction, heat, and wear, extending the component's lifespan.
Quality Control: Throughout the machining and assembly process, quality control checks are conducted to ensure that the thrust roller meets the required specifications and standards. Non-destructive testing techniques like ultrasonic testing or magnetic particle inspection may be employed to detect any potential defects.
Installation and Maintenance: Once the thrust roller is processed and assembled, it's installed into the rotary kiln system. Regular maintenance, including lubrication, monitoring of alignment, and inspection for wear, is essential to ensure the thrust roller's longevity and reliable performance.
Company Superiority
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1. Twenty years experience in mining machinery parts
2. Steel casting
3. Heavy duty CNC vertical machine with the capacity of 50 tons. The production capacity can be up to 80 tons once for large casting
4. Annealing and heat treatment by large electric furnace |
Applications of rotary kiln thrust roller
Cement mill,rotary kiln,shipbuilding,metallurgy,mine,sugar mill,powder plant,rail road,engine bed and so on.
Contact us
Do you have any specific questions about the Rotary kiln hydraulic thrust rollers or rotary-kiln-parts ? Contact Yogie! Our sales engineers will work with you from start to finish to ensure that your project is completed to your requirements.
tel: +86-379-65163600
phone: +86-15036387078
envelope: sales@yujieindustry.com
fax:+86-379-65163600
address:No.9, Sanxi Road, Jianxi Industrial Park, Luoyang City, Henan, China 471003
whatsapp: 8615036387078
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