Horizontal Turning Center
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Horizontal Turning Center

Horizontal Turning Center

A horizontal turning center, also known as a horizontal lathe or horizontal machining center (HMC), is a type of machine tool used for machining cylindrical parts.
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Description

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A horizontal turning center is a machine tool primarily used for turning cylindrical workpieces. Unlike vertical lathes, where the spindle axis is vertical, in a horizontal turning center, the spindle axis is horizontal.

 

horizontal turning center

 

features

 

Horizontal orientation: The spindle of the machine is positioned horizontally, allowing for efficient chip evacuation and gravity-assisted workpiece clamping.

 

Live tooling capability: Many modern horizontal turning centers come with live tooling options, enabling milling and drilling operations in addition to turning.

 

Multiple axes: They often feature multiple axes of motion, including X, Z, and sometimes additional axes for complex machining tasks.

 

Automatic tool changers: Horizontal turning centers may include automatic tool changers, allowing for quick and efficient tool changes during machining operations.

 

Programmable control: Like most CNC (Computer Numerical Control) machine tools, horizontal turning centers are typically controlled by computer programs, enabling precise control and automation of machining processes.

 

functions

 

Turning: The primary function of a horizontal turning center is to perform turning operations, which involve rotating the workpiece while a cutting tool removes material to create cylindrical shapes.

 

Milling: Many horizontal turning centers have live tooling capabilities, allowing them to perform milling operations such as drilling, tapping, and contouring in addition to turning.

 

Boring: Some horizontal turning centers can also perform boring operations to enlarge existing holes or create internal features in workpieces.

 

Facing: Horizontal turning centers can be used to face the ends of cylindrical workpieces to ensure they are flat and perpendicular to the axis of rotation.

 

applications

 

Aerospace: Horizontal turning centers are commonly used in the aerospace industry for machining components such as engine shafts, landing gear, and structural components.

 

Automotive: In the automotive industry, horizontal turning centers are used for machining engine components, transmission parts, axles, and other critical components.

 

Oil and gas: Horizontal turning centers are used in the oil and gas industry for machining components such as valves, fittings, and drilling equipment.

 

General manufacturing: Horizontal turning centers are widely used in general manufacturing for producing a variety of components used in industries such as medical devices, electronics, and consumer goods.

 

main components

 

Bed: The bed is the base of the machine that provides support and rigidity. It usually contains the guideways for the movement of the carriage and the tailstock.

 

Headstock: The headstock houses the main spindle, which rotates the workpiece. It may also contain gear mechanisms for speed control and transmission of power to the spindle.

 

Chuck or Collet: This is the device used to hold the workpiece securely in place while it rotates. Chucks or collets come in various sizes and types depending on the specific application.

 

Carriage: The carriage is the component that moves along the bed and holds the cutting tool. It can move along the bed in the X-axis direction for longitudinal cutting and in the Z-axis direction for radial cutting.

 

Cross Slide: The cross slide is mounted on the carriage and allows the cutting tool to move perpendicular to the axis of rotation of the workpiece. It provides additional flexibility for machining operations.

 

Tailstock: The tailstock provides support for the opposite end of the workpiece from the chuck or collet. It can be adjusted to accommodate different lengths of workpieces and may include a center for additional support.

 

Tool Turret: In modern horizontal turning centers with live tooling capability, a tool turret or tool changer is used to hold multiple cutting tools. This allows for quick and automated tool changes during machining operations.

 

Control Panel: The control panel houses the interface for programming and operating the machine. It typically includes a computerized numerical control (CNC) system for controlling the movement of the machine axes and executing machining programs.

 

Coolant System: A coolant system is essential for flushing away chips and lubricating cutting tools during machining operations. It helps maintain cutting efficiency and prolong tool life.

 

Chip Conveyor: A chip conveyor is often included to remove chips and swarf from the machining area, keeping the work environment clean and preventing damage to the machine and workpiece.

 

main parameters

 

No

Item

CK6180

1

Maximum turning diameter on the bed(mm)

800

2

Maximum turning diameter of X-direction pallet(mm)

500

3

Maximum workpiece length(mm)

1000/1500/2000/3000

4

Length of bed rail(mm)

600

5

Maximum workpiece load(T)

3T

6

Spindle rotation form

Three-speed mechanical transmission, stepless speed regulation in the gear

7

Spindle speed range(rpm)

25-800

8

Spindle end structure

C11 or D11

9

Thru-hole of spindle(mm)

105

10

Taper of the front end of the spindle hole

Metric120,1:20

11

Maximum stroke of tool holder(mm)

X:550

12

Roller screw specifications

X3205/5010-6310

13

Moving speed(mm/min)

X:6000/Z:10000

14

Positioning accuracy(mm)

X:0.02/Z:0.03

15

Repositioning Accuracy(mm)

X:0.075/Z:0.01

16

Workpiece machining accuracy

IT6-IT7

17

Workpiece surface roughness

Ra1.6

18

Tailstock sleeve diameter(mm)

100

19

Tailstock sleeve travel(mm)

250

20

Specification of taper hole of tail-sleeve sleeve

MT6 or MT5

21

Cutter section size(mm)

32*32

22

Machine dimensions(mm)

3700*1820*1780

23

Total Weight(kg)

Approx 4500/5000/5500/6500

 

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